Chemical Processing Guide

Nickel Alloy Selection for Nitric Acid (HNO₃) Service

Nitric acid is a strong oxidizing acid — and it breaks the usual rules. This guide shows engineers why high-chromium, low-molybdenum nickel alloys (Alloy 600, Alloy 690, Alloy 800H) succeed where the famous molybdenum-bearing superalloys fail.

Nitric acid chemical processing plant: nickel alloy process vessels, piping and shell-and-tube heat exchanger - Hangbo Alloy
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Overview

Nitric acid (HNO₃) is the second-largest commodity mineral acid after sulfuric acid, central to the production of fertilizers (ammonium nitrate), explosives, specialty chemicals and — ironically — the pickling of the very stainless and nickel alloys that must contain it. As a strong oxidizing acid, its material-selection logic is the opposite of reducing acids such as hydrochloric or pure sulfuric acid. Get it wrong and you will specify the most "corrosion-resistant" alloy in the catalogue and watch it fail.

This selection guide gives plant engineers and procurement teams a practical framework for specifying nickel alloys for nitric acid service. As a direct nickel alloy manufacturer and supplier, Hangbo Alloy Group produces and stocks Alloy 600, Alloy 690 and Alloy 800H in all product forms, with mill test certificates and third-party inspection.

At a Glance

Nitric Acid (HNO₃)
Strong Oxidizing
Chromium (Cr)
Alloy 690 (N06690)
Alloy 600 (N06600)
304L / 310L NAG
625, C-276, C-22
Alloy 690

Why Nitric Acid Breaks the Usual Rules

Nitric acid is a strong oxidizing acid. In corrosion terms that is decisive:

  • Chromium wins. Resistance comes from a stable, chromium-rich oxide passive film. The higher the chromium content, the better the resistance to nitric acid — which is why high-chromium alloys and 300-series stainless dominate.
  • Molybdenum hurts. Molybdenum is a reducing-acid element (it is what makes Hastelloy C-276 and Inconel 625 resist hydrochloric and sulfuric acid). In strongly oxidizing nitric acid, molybdenum can be oxidized and preferentially attacked, and molybdenum-rich transitional phases (sigma phase) are selectively corroded. So the classic "super-corrosion-resistant" alloys are the wrong choice here.
  • Welds are vulnerable. Nitric acid is exceptionally sensitive to sensitization — chromium carbide precipitation at grain boundaries depletes chromium and invites intergranular attack. Low-carbon "L" grades or stabilized grades are mandatory.

Golden rule: For nitric acid, choose the highest-chromium, lowest-molybdenum alloy that meets your mechanical and cost requirements — not the alloy with the highest PREN or the highest molybdenum. Alloy 690 > Alloy 600 > 310L NAG > 304L, and a molybdenum-free path is almost always correct.

Chemical Composition of Candidate Alloys

Corrosion behavior follows directly from chemistry. The nitric-acid winners are chromium-rich and essentially molybdenum-free; the referenced stainless grades are the economical baseline.

Alloy (UNS)FamilyNi %Cr %Fe %Mo %Other key
304L (S30403)Austenitic SS8–1218–20Balance≤0.75Low C
Alloy 600 (N06600)Ni-Cr-Fe≥7214–176–10Low C
Alloy 690 (N06690)Ni-Cr-Fe58–6327–317–11Low C
Alloy 800H (N08810)Fe-Ni-Cr30–3519–2339–46Ti/Al, low C

The contrast is the whole story: Alloy 690 carries roughly 30% chromium — about double Alloy 600 and far above 304L — giving it the densest, most stable passive film in oxidizing nitric acid. It also carries no molybdenum, so there is no vulnerable reducing element to attack.

Physical & Mechanical Properties

Typical room-temperature, annealed values help with pressure-part and structural sizing:

AlloyDensity (g/cm³)Tensile (MPa)Yield (MPa)Elongation %Max Useful Temp*
304L8.0485–620170–310≥40~870°C (struct.)
Alloy 6008.47≥550≥240≥30~1093°C (oxidizing)
Alloy 6908.19550–760≥240≥35~1000°C (oxidizing)
Alloy 800H8.0≥450≥180≥30~1093°C (struct.)

*“Max useful temp” shown is the structural / high-temperature oxidation limit. In nitric acid the binding limit is corrosion, which is governed by concentration and temperature rather than by strength — always confirm against isocorrosion data for your exact conditions.

Corrosion Resistance by Concentration & Temperature

The summary below reflects well-established industry and manufacturer guidance for pure nitric acid. Rates illustrate typical selection bands; confirm against isocorrosion curves and, for nitric acid, the Huey (ASTM A262) test for your exact conditions.

HNO₃ ConditionRecommended AlloyNotes
≤ ~60%, to atmospheric boiling304L / 310L NAGEconomical baseline; L-grade or stabilized for welds
Medium conc. (≤65–70%), moderate TAlloy 600 (N06600)Good Ni-Cr-Fe resistance; lower cost than 690
≥70%, ≤80°C, concentratedAlloy 690 (N06690)Excellent; highest-Cr nickel alloy
HNO₃ + HF (pickling)Alloy 690 (N06690)Best combined HNO₃/HF resistance
Fuming (>90%)Aluminium / high-Si SSNot a nickel-alloy option
Mixed HNO₃+HCl (oxidizing+halogen)Alloy 690 / C-22 (coupon test)Chromium + nickel defense
AVOID in pure/boiling HNO₃625, C-276, C-22 (Mo-bearing)Molybdenum accelerates attack
Why the "superalloys" fail: Inconel 625 and Hastelloy C-276 are legendary in hydrochloric and sulfuric acid, but their 9–17% molybdenum is a liability in strong oxidizing nitric acid. Specifying them for nitric acid service is a classic, costly error — choose chromium-rich, low-molybdenum alloys instead.

Oxidizing vs Reducing: The Decisive Factor

Nitric acid is oxidizing, which inverts the normal alloy logic:

  • Oxidizing acid (HNO₃): Chromium is the defending element. High-chromium alloys (Alloy 690, 600, 800H) and 300-series stainless perform best; molybdenum-bearing alloys are disadvantaged.
  • HNO₃ + HF (pickling): Now you need chromium (for HNO₃) and nickel (for HF). Alloy 690 — ~30% Cr plus ~60% Ni — is uniquely balanced and is the long-life pickling-line material.
  • HNO₃ + reducing impurity: If the stream also contains a strongly reducing component, the selection may shift toward a mixed Cr-Mo alloy — but for pure nitric acid, keep molybdenum out.

Alloy-by-Alloy Guide

Alloy 690 (UNS N06690, W.Nr 2.4642)

The highest-chromium (27–31%) nickel alloy used in pressure equipment, and the top choice for hot, concentrated nitric acid and for nitric/hydrofluoric pickling service. Its dense, chromium-rich oxide film is essentially immune in boiling and concentrated HNO₃ where lower-chromium alloys are attacked. Also the nuclear-grade material of choice where HNO₃/F⁻ resistance and immunity to chloride stress corrosion cracking are both required.

Alloy 600 (UNS N06600, W.Nr 2.4816)

Nickel-chromium-iron alloy whose chromium addition extends usefulness into oxidizing nitric acid. Gives good, reliable service at medium concentrations up to about 65–70°C and moderate temperature, and is widely used for nitric-acid condensers, heat-exchanger tubing and vessel components. The cost-effective nickel choice when Alloy 690's ultra-high chromium is not required.

Alloy 800H (UNS N08810, W.Nr 1.4958)

Iron-nickel-chromium alloy with ~21% chromium, used where nitric acid service coincides with high temperature (furnaces, reformers, nitrate production equipment). Its high chromium and good creep strength make it suitable for structural nitric-acid duty up to elevated temperatures.

304L / 310L NAG Stainless (UNS S30403 / S31002)

The economical baseline. 304L handles ≤60% HNO₃ to the boiling point; the low-carbon 310 variant (310L NAG) is engineered for boiling 50–65% nitric acid and is used above ~70% concentration. Always use the L-grade or a stabilized grade (321/347) where welding is involved.

How to Choose: Decision Matrix

Your Service ConditionFirst ChoiceUpgrade When…
≤60% HNO₃, clean, to boiling304L / 310L NAGWelded & sensitized → 600/690
Medium HNO₃ (≤65–70°C)Alloy 600 (N06600)Higher T / conc → Alloy 690
≥70% concentrated, ≤80°CAlloy 690 (N06690)Fuming → Al / high-Si SS
HNO₃ + HF picklingAlloy 690Start here (Mo alloys fail)
High-temp + nitric acidAlloy 800HConc. rises → 690
Reducing acid instead (HCl/H₂SO₄)Inconel 625 / C-276Only if NOT nitric
Pure nickel / MonelNot for HNO₃Use for caustic / reducing

High-Temperature & Pickling Considerations

In stainless-steel and nickel-alloy pickling, nitric acid is mixed with hydrofluoric acid — one of the most aggressive combinations in the plant. The correct long-life material is Alloy 690, whose high nickel resists the HF component while its high chromium resists the HNO₃ component; tanks, heaters and acid pumps lined or built from 690 routinely outlast 304L by many times. For nitrate production, fertilizer and explosives plants where nitric acid meets elevated temperature, Alloy 800H and Alloy 690 give the needed combination of oxidation resistance and structural strength.

Applications by Industry

  • Fertilizers & Explosives: nitric acid absorption towers, concentrators, ammonium nitrate — Alloy 690, 600, 800H.
  • Stainless / Nickel Pickling: HNO₃+HF pickling tanks, heaters, acid pumps — Alloy 690.
  • Nuclear Fuel Reprocessing: nitric-acid dissolution and separation — Alloy 690, 600.
  • Heat Exchangers & Condensers: nitric-acid condensers — Alloy 600 / 690 tubing.
  • Storage & Transfer: tanks, piping, valves — 304L/310L NAG, Alloy 600.
  • Specialty Chemicals: nitrate/nitrite production — Alloy 800H, 690.

Available Product Forms

Hangbo Alloy Group manufactures and supplies nitric-acid-service alloys in a full range of forms, with mill test certificates and third-party inspection (SGS, TÜV) available:

  • Round Bars & Rods: hot-rolled, forged or cold-drawn; diameters 6–300 mm.
  • Plates & Sheets: thicknesses 0.5–50 mm for vessels, towers and liners.
  • Seamless Tubes & Pipes: heat-exchanger and process piping (ASTM B/S programs).
  • Forgings & Rings: discs, rings, blocks and custom open-die forgings.
  • Clad & Overlay: carbon-steel backing with alloy liner for large vessels.
  • Welding Consumables: matching filler metals for 600, 690 and 800H.

Standards & Specifications

Alloy (UNS / W.Nr)PlateRod/BarPipe/TubeForgings
Alloy 600 (N06600 / 2.4816)ASTM B168ASTM B166ASTM B167/B163ASTM B564
Alloy 690 (N06690 / 2.4642)ASTM B168ASTM B166ASTM B167ASTM B564
Alloy 800H (N08810 / 1.4958)ASTM B409ASTM B408ASTM B407ASTM B564
304L (S30403)ASTM A240ASTM A276ASTM A312ASTM A182

All grades are also referenced by EN/DIN (W.Nr.), ISO, AMS and GB standards, and are covered by ASME pressure-vessel codes. Alloy 690 additionally carries RCC-M and VdTÜV approvals for nuclear-grade nitric/fluoride service. For nitric-acid duty, materials are typically qualified with the Huey test (ASTM A262 Practice C) for intergranular-corrosion susceptibility.

Buy Nitric-Acid-Service Nickel Alloy from Hangbo Alloy

Not sure whether your nitric acid stream calls for Alloy 690, Alloy 600 or Alloy 800H — or whether 304L/310L stainless is sufficient? Send us your concentration, temperature and impurity profile and our metallurgists will recommend the most cost-effective certified alloy. As a direct manufacturer and supplier, we offer competitive price quotes, full material certification (including Huey-test support) and worldwide delivery.

Email: [email protected]  |  Phone / WhatsApp: +86-136-1165-6360

Request a price quote →

Frequently Asked Questions

1. Which nickel alloy is best for nitric acid service?

For nitric acid (a strong oxidizing acid) the best nickel alloys are high-chromium, molybdenum-free grades. Alloy 690 (UNS N06690, ~30% Cr) is the top choice for hot, concentrated nitric acid and for HNO3+HF pickling service. Alloy 600 (UNS N06600) is an excellent, lower-cost option for medium concentrations up to about 65–70°C, and Alloy 800H (UNS N08810) is used where high temperature and oxidizing acid coincide. Critically, molybdenum-bearing nickel alloys such as Inconel 625 and Hastelloy C-276 are NOT recommended for pure/strong nitric acid because molybdenum accelerates attack.

2. Why are molybdenum-bearing alloys like Inconel 625 and Hastelloy C-276 not recommended for nitric acid?

Nitric acid is a strong oxidizing acid. Chromium is the element that builds the protective oxide (passive) film, while molybdenum is a reducing-acid element. In strongly oxidizing nitric acid, molybdenum can be oxidized and preferentially attacked, and sigma phase / molybdenum-rich transitional phases in these alloys are selectively corroded (intergranular attack). So the very grades that resist hydrochloric and sulfuric acid — 625, C-276, C-22 — perform poorly in pure nitric acid. Choose chromium-rich, low-molybdenum alloys (600, 690, 800H) instead.

3. Is 304L stainless steel suitable for nitric acid?

Yes, for many services. Type 304/304L austenitic stainless steel is the workhorse for handling and storing nitric acid up to about 60% concentration and at temperatures up to the atmospheric boiling point. The low-carbon 'L' grade (or a stabilized grade such as 321/347) must be used where welding is involved, because nitric acid readily attacks chromium-depleted regions caused by carbide precipitation at the weld heat-affected zone. For concentrations above about 70%, the low-carbon 310 variant (310L NAG / S31002) is preferred.

4. What is Alloy 690 and why is it the top choice for concentrated nitric acid?

Alloy 690 (UNS N06690, W.Nr 2.4642) is the highest-chromium (27–31% Cr) nickel alloy used in pressure equipment. That ultra-high chromium content forms an exceptionally stable, dense oxide film in strong oxidizing media — including boiling and concentrated nitric acid — where lower-chromium alloys would be attacked. It is rated excellent for ≥70% HNO3 at up to about 80°C and is the leading alloy for nitric-acid / hydrofluoric-acid (HNO3+HF) stainless-steel pickling lines because its high nickel content also resists HF while its chromium resists HNO3.

5. Can Inconel 600 be used for nitric acid?

Yes. Inconel 600 (UNS N06600, W.Nr 2.4816) is a nickel-chromium-iron alloy whose chromium addition expands its usefulness into oxidizing environments. It gives good, reliable service in nitric acid at medium concentrations (roughly up to 65–70%) and moderate temperature, and is widely used for nitric-acid condensers, heat-exchanger tubing and vessel components. For hot, concentrated nitric acid, step up to Alloy 690.

6. Which alloy is used for stainless steel pickling lines (HNO₃ + HF)?

Stainless and nickel alloy pickling uses mixed nitric + hydrofluoric acid, which is extremely aggressive. Alloy 690 (UNS N06690) is the preferred long-life material for pickling tanks, heaters and acid pumps because its high nickel resists the HF component and its high chromium resists the HNO3 component. Lower-cost 304L/310L is used for mild, well-controlled pickling, while plain carbon or coated steel is common for bulk dilute lines. Molybdenum-bearing alloys are avoided here.

7. How do temperature and concentration affect nitric acid corrosion?

Corrosion resistance is driven by whether a stable chromium oxide passive film can be maintained. 304L is reliable to about 60% concentration at the boiling point; above ~70% concentration or at higher temperatures the film can break down and a higher-chromium alloy (310L NAG, Alloy 600 or especially Alloy 690) is needed. Always size the alloy to the worst-case process upset (highest temperature, highest oxidizing condition), not the design average, and confirm against isocorrosion data for your exact concentration.

8. What is the Huey test (ASTM A262) and why does it matter for nitric acid?

The Huey test (ASTM A262 Practice C) is a five-period, 48-hour boiling nitric acid immersion test used to measure a material's susceptibility to intergranular corrosion. Because nitric acid is so sensitive to sensitization (chromium carbide precipitation at grain boundaries), alloys intended for nitric acid service are routinely qualified with the Huey test. A low, stable weight-loss rate after five boiling periods is the acceptance criterion — and a key reason 'L' grades and proper solution annealing are mandated for nitric-acid equipment.

9. Why must L-grades or stabilized alloys be used when welding in nitric acid service?

During welding, chromium near the grain boundaries can combine with carbon to form chromium carbides, depleting the surrounding metal of chromium. In oxidizing nitric acid this chromium-depleted zone is preferentially attacked (intergranular corrosion). Using low-carbon 'L' grades (304L, 316L, low-C Alloy 600/690) or stabilized grades (321, 347, with Nb/Ti) prevents sensitization. Where required, a post-weld solution anneal restores full corrosion resistance.

10. What UNS and W.Nr numbers apply to nitric-acid nickel alloys?

Alloy 600 = UNS N06600 (W.Nr 2.4816); Alloy 690 = UNS N06690 (W.Nr 2.4642); Alloy 800H = UNS N08810 (W.Nr 1.4958); 304L = UNS S30403; 310L NAG = UNS S31002. These grades are cross-referenced in ASTM/ASME, EN/DIN (W.Nr.), ISO, GB (China) and AMS standards. For nuclear-grade nitric/fluoride service, Alloy 690 also carries RCC-M and VdTÜV approvals.

11. Are these nitric-acid nickel alloys weldable, and what filler metals are used?

Yes. Alloy 600 is welded with ERNiCr-3 (AWS A5.14) / ENiCrFe-3 (AWS A5.11) filler. Alloy 690 uses matching ERNiCrFe-7 (Inconel 52) or the modified ERNiCrFe-7A (Inconel 52M) consumable. Alloy 800H is welded with ERNiCr-3 or 800-type filler. Use clean, low-carbon procedures and proper argon purge; for nitric acid service, qualify the weld with the Huey test and apply a solution anneal where sensitization is a risk.

12. Can these alloys be supplied as clad or lined construction?

Yes. For large nitric-acid vessels and towers, explosion-clad or weld-overlay construction (carbon steel + Alloy 600/690/800H liner) provides the strength of carbon steel with a corrosion-resistant alloy on the wetted surface at a fraction of the solid-alloy cost. Hangbo Alloy Group supplies both solid and clad forms with full material certification and third-party inspection.

13. How do I get a quote for nitric-acid-service nickel alloy?

Send your nitric acid concentration, temperature, any impurities (HF, HCl, metal ions), pressure and required form to Hangbo Alloy Group at [email protected] or call/WhatsApp +86-136-1165-6360. As a direct manufacturer and supplier we provide competitive price quotes, mill test certificates, Huey-test support and worldwide delivery of bars, plates, tubes, forgings and welding consumables.

Contact Us for Material Selection Support

For help choosing between Alloy 690, Alloy 600, Alloy 800H or stainless alternatives for your nitric acid service — or for a quotation on bars, plates, tubes, forgings or welding consumables — contact Hangbo Alloy Group. We typically respond within 10 minutes and ship worldwide from our Shanghai facility.

Email: [email protected]
Phone: +86-136-1165-6360
WhatsApp: +86 13611656360

Need the Right Alloy for Your Nitric Acid Service?

Send us your concentration, temperature and impurity profile and we will recommend the most cost-effective certified nickel alloy — with a competitive quote and full Huey-test-capable certification.