Corrosion-Resistant Alloy

904L — UNS N08904 (Super-Austenitic Stainless (high Ni + Cu + Mo))

N08904 technical guide: nominal chemical composition, mechanical and physical properties, corrosion resistance, welding, product forms and ASTM standards...

904L (UNS N08904) is a super-austenitic stainless (high ni + cu + mo). High Ni + Cu + Mo for dilute acid service. Extra-low carbon → no sensitisation. This guide covers its nominal chemical composition, typical mechanical and physical properties, corrosion behaviour, welding, common applications, available product forms and the ASTM standards that apply — everything a specifier needs to evaluate 904L for a project.

What is 904L?

904L belongs to the super-austenitic stainless (high ni + cu + mo) class of materials. It is high ni + cu + mo for dilute acid service. It is extra-low carbon → no sensitisation. It is better than 316l in chlorides & sulphuric acid.

What is the chemical composition of 904L?

Nominal (wt%) composition of 904L (UNS N08904):

ElementComposition (wt%)
Nickel (Ni)23.0 – 28.0
Chromium (Cr)19.0 – 23.0
Molybdenum (Mo)4.0 – 5.0
Copper (Cu)1.0 – 2.0
Iron (Fe)Balance
Carbon (C)≤ 0.020
Manganese (Mn)≤ 2.0
Silicon (Si)≤ 1.0
Phosphorus (P)≤ 0.045
Sulphur (S)≤ 0.035

What are the physical properties of 904L?

Typical physical properties:

PropertyValue
Density7.95 g/cm³
Melting Range1300 – 1400 °C
Thermal Expansion (20–1000 °C)15.5 µm/m·K
Thermal Conductivity (100 °C)13.0 W/m·K
Electrical Resistivity0.95 µΩ·m
Modulus of Elasticity195 GPa

What are the mechanical properties of 904L?

Typical room-temperature mechanical properties (annealed / specified condition unless noted):

PropertyTypical Value
Tensile Strength (Rm)490 MPa (71 ksi)
Yield Strength, 0.2% (Rp0.2)215 MPa (31 ksi)
Elongation in 50 mm35%
Hardness (Rockwell B)70 – 90 HRB

High-Temperature & Service Notes

PropertyValue
Service temperatureCryogenic to ≈ 400 °C
Service notePREN ≈ 36

How corrosion resistant is 904L?

Its pitting resistance equivalent number (PREN) is approximately ≈ 36, placing it among the more locally-corrosion-resistant grades for chloride service. 904L is a high-nickel, copper- and molybdenum-bearing austenitic stainless developed for service in dilute sulphuric and phosphoric acids and in chloride-bearing environments where 316L fails. The very low carbon gives immunity to sensitisation, and the copper aids resistance to reducing acids.

Can 904L be welded?

Welded with matching 904L fillers (or 20-type) keeping heat input moderate; the extra-low carbon avoids sensitisation, so post-weld heat treatment is not needed for corrosion service.

Where is 904L typically used?

Which product forms are available for 904L?

Which standards cover 904L?

The grade is supplied to the following common specifications:

StandardProduct Form / Scope
ASTM A240Plate, sheet & strip
ASTM A312/A358Pipe
ASTM A182Flanges & forgings
ASTM A276Bar

Standards & References. Specifications cited on this page; confirm current revisions with the issuing body.

General references: Nickel Institute · AMPP (corrosion) · SAE International · ASTM International

Frequently Asked Questions

What is 904L?

904L (UNS N08904) is a high-nickel, copper- and molybdenum-bearing austenitic stainless for dilute sulphuric and phosphoric acids and chloride environments where 316L fails. Its extra-low carbon gives immunity to sensitisation.

What are 904L mechanical properties?

Annealed: ≈ 490 MPa tensile, ≈ 215 MPa yield, 35 % elongation, 70–90 HRB.

904L vs 316L – what differs?

904L has much higher nickel, plus copper and more molybdenum, so it resists dilute sulphuric/phosphoric acids and chlorides far better than 316L, at higher cost.

Is 904L weldable?

Yes, with matching 904L (or 20-type) fillers and moderate heat input; the extra-low carbon prevents sensitisation, so no post-weld heat treatment is needed.

Where is 904L used?

Dilute acid plant, pulp/paper digestors and bleach, seawater-cooled condensers, FGD hardware and pharma/food vessels.

Which standards cover 904L?

Plate/sheet/strip ASTM A240, pipe A312/A358, flanges/forgings A182, bar A276.

Why Specify From Hangbo Alloy Group

As a dedicated nickel alloy manufacturer serving chemical processing, marine, power generation sectors, Hangbo Alloy Group supplies the grades discussed here across all standard product forms with full ASTM/ASME documentation and EN 10204 3.1 certification. Our material is specified for applications where corrosion resistance, high-temperature strength, and traceable quality are non-negotiable. See our production & testing facilities for more on how every heat is verified.

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