Technical Guide

Waspaloy: High-Temperature Strength & Aerospace Turbine Applications

UNS N07001 / W.Nr. 2.4654 — Chemical composition, mechanical properties, temperature limits, and corrosion resistance data for engineers and procurement professionals.

Waspaloy alloy material - Shanghai Hangbo Alloy
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Overview

Waspaloy (UNS N07001 / W.Nr. 2.4654) is a precipitation-hardened, nickel-cobalt-chromium-based superalloy renowned for its excellent high-temperature strength, good oxidation resistance, and outstanding creep-rupture properties up to about 870 °C. It was developed in the 1950s for gas turbine applications and remains a preferred material for rotating and structural components in aerospace and industrial gas turbines. The alloy is strengthened by a combination of solid-solution hardening (Cr, Mo, Co) and gamma-prime [Ni₃(Al, Ti)] precipitation. Waspaloy offers a balance of properties that make it suitable for highly stressed components where Inconel 718 may exceed its service temperature limit or where superior creep resistance is required.

Quick Specifications

N07001
2.4654
8.19 g/cm³
1330 – 1395 °C (2425 – 2540 °F)
1275 MPa (185 ksi) typical (aged)
780 MPa (113 ksi) typical (aged)
870 °C (1600 °F)
25% typical

Chemical Composition

The chemical composition of Waspaloy is carefully controlled to deliver its unique combination of mechanical strength, corrosion resistance, and high-temperature stability. Trace elements such as carbon, boron, and zirconium are tightly controlled to ensure microstructural consistency and reproducible properties.

ElementMin %Max %
Nickel (Ni)BalanceBalance
Chromium (Cr)18.021.0
Cobalt (Co)12.015.0
Molybdenum (Mo)3.505.00
Titanium (Ti)2.753.25
Aluminum (Al)1.201.60
Iron (Fe)2.0
Carbon (C)0.020.10
Boron (B)0.0030.010
Zirconium (Zr)0.020.08
Manganese (Mn)0.10
Silicon (Si)0.15
Sulfur (S)0.015

Physical Properties

Waspaloy exhibits a face-centered cubic (FCC) austenitic matrix. Its physical properties remain stable across the service temperature range, supporting reliable thermal and mechanical design in aerospace, nuclear, and chemical applications.

PropertyValueUnit
Density8.19g/cm³
Melting Point1330 – 1395°C
Specific Heat (21 °C)419J/kg·K
Thermal Conductivity (21 °C)11.3W/m·K
Electrical Resistivity (21 °C)1.25μΩ·m
Modulus of Elasticity (21 °C)220GPa
Mean CTE (21 – 93 °C)12.6μm/m·°C

Mechanical Properties at Room Temperature

The mechanical properties below represent typical values for solution-treated and, where applicable, aged product forms. Actual values vary with section size, processing history, and heat treatment condition.

PropertyValue
Tensile Strength (aged)≥ 1275 MPa (185 ksi)
Yield Strength (0.2% offset, aged)≥ 780 MPa (113 ksi)
Elongation in 2 inches≥ 25%
Reduction of Area≥ 30%
Hardness (aged)32 – 39 HRC
Charpy Impact (room temp)≥ 30 J

High-Temperature Mechanical Properties

Waspaloy retains useful strength and ductility at elevated temperatures. The data below are representative of the alloy in its standard heat-treated condition and are intended for preliminary design guidance.

Temperature (°C)Tensile Strength (MPa)Yield Strength (MPa)Elongation (%)
21127578025
316120072026
427113068027
538105063028
64995058030
76080052032
87162045035

Corrosion Resistance

Waspaloy offers a distinctive corrosion resistance profile that makes it suitable for demanding service environments. The specific performance characteristics depend on the alloy's chromium, molybdenum, and other alloying additions.

  • High-Temperature Oxidation: Waspaloy forms a protective chromium and aluminum oxide scale that provides good oxidation resistance in air and combustion gases up to about 870 °C. This is critical for gas turbine hot-section components.
  • Hot Corrosion: The alloy offers good resistance to sulfidation and hot salt corrosion in marine and industrial gas turbine environments, though protective coatings are often used in the most severe locations.
  • Carburization: Waspaloy resists carburization better than many austenitic stainless steels, making it suitable for petrochemical furnace components and heat treatment fixtures operating in carbon-rich atmospheres.
  • Nitridation: Good resistance to nitrogen-containing atmospheres at high temperature, useful in ammonia and nitric acid plant components.
  • Aqueous Corrosion: While primarily used for high-temperature strength, Waspaloy offers moderate resistance to aqueous chloride and acidic environments. It is not typically selected as a primary corrosion-resistant alloy.
  • Creep & Stress Rupture: The gamma-prime strengthened microstructure provides excellent creep resistance and stress-rupture life at 650 – 870 °C, outperforming Inconel 718 above 650 °C.
  • Thermal Fatigue: Good thermal fatigue resistance due to moderate thermal expansion and high thermal conductivity relative to its strength level.
  • Sulfidation: Resists sulfidation in combustion gases containing sulfur dioxide and hydrogen sulfide at temperatures up to 870 °C.
  • Oxidation Under Cyclic Conditions: Retains protective oxide scale under thermal cycling conditions typical of gas turbine startup and shutdown.
  • Environmental Embrittlement: Proper heat treatment and controlled grain size minimize environmental embrittlement and notch sensitivity in hydrogen-containing atmospheres.

Applications

The combination of high-temperature strength, corrosion resistance, and structural reliability makes Waspaloy a preferred material across several critical industries:

  • Aerospace Gas Turbines: Compressor and turbine discs, shafts, spacers, rings, and casings in commercial and military jet engines.
  • Industrial Gas Turbines: Hot-section rotating components, combustion chambers, and transition ducts in power generation turbines.
  • Aerospace Fasteners: High-strength bolts, nuts, and studs for jet engines and airframes requiring strength up to 650 °C.
  • Rocket Propulsion: Turbine pumps, injectors, and thrust chamber components in liquid rocket engines.
  • Nuclear Applications: Selected high-temperature bolts and structural components in advanced reactor designs.
  • Petrochemical: Furnace tubes, hangers, and reformer components requiring creep resistance and carburization resistance.
  • Automotive Racing: High-performance turbocharger components and exhaust valves in motorsport applications.
  • Tooling & Dies: Hot work tooling and extrusion dies where high-temperature strength and wear resistance are needed.

Available Product Forms

Hangbo Alloy Group manufactures and supplies Waspaloy in the following product forms, conforming to ASTM, AMS, ASME, and other international specifications:

  • Round Bars & Rods: AMS 5708 / ASTM B637, diameters 6 – 300 mm, solution treated and aged, precision ground or peeled.
  • Forgings: AMS 5708, custom discs, rings, shafts, and turbine wheels produced by open-die, closed-die, or isothermal forging.
  • Sheets & Plates: AMS 5544, thickness 0.5 – 25 mm, solution treated and aged for structural components.
  • Welding Wire: AMS 5828, GTAW and GMAW wire for repair and fabrication of Waspaloy components.
  • Coated Electrodes: AMS 5828, covered electrodes for manual repair of gas turbine hardware.
  • Powder: Pre-alloyed gas-atomized powder for additive manufacturing (AM) and hot isostatic pressing (HIP).
  • Investment Castings: Cast turbine blades, vanes, and complex hot-section components in equiaxed or directionally solidified form.
  • Rings & Casings: Seamless rolled rings and machined casings for turbine and aerospace applications.
  • Fasteners: Machined bolts, screws, and studs from aged bar stock per aerospace specifications.
  • Custom Machined Components: CNC-machined turbine discs, shafts, and spacers to customer drawings and NDT requirements.
  • Strip & Foil: Thin strip for seals, shrouds, and heat-treated spring applications.
  • Tubes: Seamless tubes for instrumentation and sensor sheaths in high-temperature environments.

Related Standards

StandardDescription
AMS 5544Sheet, Strip, and Plate
AMS 5708Bars, Forgings, and Rings
AMS 5828Welding Wire and Covered Electrodes
AMS 7239Bolts, Screws, and Studs
ASTM B637Bars, Forgings, and Rings
GE B50A913General Electric Aircraft Engine Specification
Rolls-Royce MSRR 7181Aerospace Material Specification
Pratt & Whitney PWA 1002Aerospace Material Specification
DIN 17742Werkstoff 2.4654 Specification
ISO 9723Nickel and Nickel Alloy Bar
NADCAPHeat Treatment and NDT for Aerospace
AS9100Aerospace Quality Management System

Frequently Asked Questions

What is the density of Waspaloy?

Waspaloy has a density of approximately 8.19 g/cm³, comparable to Inconel 718 and other nickel-base superalloys.

What is the chemical composition of Waspaloy?

Waspaloy is a nickel-base superalloy containing 18–21% chromium, 12–15% cobalt, 3.5–5.0% molybdenum, 2.75–3.25% titanium, 1.20–1.60% aluminum, ≤2% iron, 0.02–0.10% carbon, 0.003–0.010% boron, and 0.02–0.08% zirconium.

Which standards cover Waspaloy?

Key standards include AMS 5544 (sheet/plate), AMS 5708 (bar/forgings/rings), AMS 5828 (welding wire), AMS 7239 (fasteners), ASTM B637, GE B50A913, Rolls-Royce MSRR 7181, and DIN 17742 / W.Nr. 2.4654.

What is the heat treatment for Waspaloy?

Waspaloy is typically solution treated at 1010 – 1065 °C, stabilized at 843 – 871 °C, and aged at 760 °C for 8 hours to precipitate gamma-prime [Ni₃(Al, Ti)] for maximum strength.

What affects Waspaloy price?

Pricing is driven by cobalt, nickel, chromium, and titanium market prices, plus product form, size, heat treatment condition, aerospace certification requirements, and NDT/inspection level.

What product forms are available for Waspaloy?

Available forms include bars, forgings, rings, sheets, plates, welding wire, electrodes, powder, investment castings, tubes, fasteners, and custom machined components.

Is Waspaloy weldable?

Waspaloy can be welded but is more difficult than Inconel 718 due to strain-age cracking sensitivity. It requires careful heat control, low restraint, and matching filler AMS 5828. EBW and inertia welding are common for aerospace components.

How does Waspaloy compare to Inconel 718?

Waspaloy has better high-temperature creep resistance and can operate up to about 870 °C, while Inconel 718 is generally limited to about 650 °C. However, Waspaloy is more expensive and harder to weld and machine.

What is the typical lead time and MOQ for Waspaloy?

Aerospace-grade bars and forgings typically require 8–16 weeks due to melting, forging, heat treatment, and inspection. Minimum order quantities start at 100–300 kg depending on form and specification.

What is the corrosion resistance of Waspaloy?

Waspaloy offers good high-temperature oxidation, sulfidation, and carburization resistance up to 870 °C. It is not primarily selected for aqueous corrosion resistance but performs adequately in many industrial atmospheres.

What is the maximum service temperature of Waspaloy?

Waspaloy is typically used for structural loads up to about 760 °C and can withstand oxidation up to 870 °C in short-term or lightly stressed applications.

What are the main applications of Waspaloy?

Main applications include gas turbine discs, shafts, rings, casings, aerospace fasteners, combustion chambers, rocket engine components, and high-temperature petrochemical equipment.

Contact Us for Waspaloy

Hangbo Alloy Group maintains extensive inventory of Waspaloy in all standard product forms. We can provide mill test certificates, third-party inspection reports (SGS, TUV, BV), and custom processing services including cutting, machining, forging, and surface finishing.

For quotations, material certifications, or technical consultation, contact our sales team or call +86-136-1165-6360. We typically respond within 10 minutes.

Need Waspaloy Material?

Request a quotation for Waspaloy round bars, tubes, plates, or forgings. We stock standard sizes and accept custom orders.

Frequently Asked Questions

What is Waspaloy used for?

Waspaloy is a nickel-chromium-cobalt superalloy used for turbine discs, shafts, and rings in aircraft engines where high-temperature strength near 760 °C is required.

What temperature can Waspaloy withstand?

It is typically used up to about 760 °C (1400 °F) with good creep and oxidation resistance in the turbine section.

Does Hangbo supply mill test certificates?

Yes. Every order ships with EN 10204 3.1 mill test certificates and can be supplied with third-party inspection (SGS, TÜV). Review our test reports & traceability process.

What product forms are available?

We supply plates & sheets, round bars, seamless tubes, forgings, and welding wire per ASTM/ASME.

How do I request a quote?

Contact our sales team or call +86-136-1165-6360 for pricing and lead time — typical response within 10 minutes.

Related Alloy Guides

Why Specify Waspaloy from Hangbo Alloy Group

As a dedicated nickel alloy manufacturer serving aerospace, power generation sectors, Hangbo Alloy Group stocks Waspaloy (UNS N07001) across all standard product forms with full ASTM/ASME documentation and EN 10204 3.1 certification. Our material is specified for applications where corrosion resistance, high-temperature strength, and traceable quality are non-negotiable.